China YK3180-6 spiral bevel gear cutting machines used gear hobbing machine gear hobbing cutter with Good quality

CNC or Not: CNC
Issue: New
Kind: Gear Hobbing Device
Video clip outgoing-inspection: Presented
Equipment Check Report: Presented
Advertising and marketing Sort: Ordinary Product
Warranty of core components: 1 12 months
Main Parts: Bearing, Gearbox, Motor, Equipment
Voltage: 380V
Warranty: 1 12 months
Crucial Offering Points: Aggressive Value
Fat (KG): 4200
Relevant Industries: Production Plant, Equipment Fix Stores
Showroom Spot: Brazil, Peru, Saudi Arabia, Mexico, Russia, Chile, UAE, South Africa
CNC Manage axis: 2/4/six
Max. tooth width: 300
Radial travel (X-axis): 600
Instrument publish slide travel (Z-axis): 900
Max. workpiece module: 8(Metal) ten(Solid iron)
Amount of enamel: any
Soon after-product sales Support Presented: On the internet assist
Following Warranty Provider: Online video complex support
Packaging Details: 1.Suited for sea transportation 2.1st plastic,next wooden bundle.
Port: HangZhou Port

Merchandise Suggested YK3132 CNC equipment hobbing machine common precision type 2 axis numerical manage, 2 axis numerical handle system (also according to consumer orders can be imported or domestic other numerical manage technique), the radial feed movement of workbench (X axis) and axial feed movement of hob (z-axis) ac servo handle, can effortlessly accomplish a clamping, numerous, numerous times square loop.In accordance to the theory of generating strategy, undertake the approach of continuous details tooth gear hob can finish straight gear, helical gear, little taper gears, drum gear processingAt the same time, the spline hob can processing splineThe sprocket hob can processing chain wheelWith the worm equipment hob, using the technique of radial rolling cut worm equipment.

YK3116-sixYK3120-sixYK3132-6YK3150-6YK3180-six
Max. workpiece diametermm160200320500800
Max. workpiece modulemm3 (Forged iron)86128(Steel)ten(Cast iron)
Number of teethAnyAnyAnyAnyAny
Max. tooth widthmm120250200450300
Radial journey (X-axis)mm13023030~225325600
Tool publish slide journey (Z-axis)mm300300200~500500900
Max. rotation angle of device publish (A-axis)°±45°±45°±45°±45°±45°
Max. set up diameter of hobmm80160130200240
Max. installation size of hobmm120230180240280
Max. tangential motion of the hob (Y-axis)mm80190150200240
Distance in between hob heart and worktable centermm15~19030~26030~22545~3700~600
Distance in between hob heart and worktable floormm150~450180~530200~500190~690200~900
Distance from the centre of rear column tailstock to the worktable surface areamm220~530360~800350~750380~930750~1300
Hob pacer/min300060~600120060~600(Stepless)16~300
Max. speed of worktabler/min5001002003020
Worktable diametermm150250280520750
Diameter of worktable center gapmm6580eighty
Tangential travel pace (Y-axis)mm/min1~20001~2000150030001~3000
Min. programming volume of CNC axesmm0.0010.0010.0010.001.001
Main motor electrical powerKW5.511151735
Total powerKW1845325577
Machine web bodyweightKg300013500100001700025000
Machine proportions (LxWxH)mm239X211X2233500X2500X25002550X2550X28703800 X 5620 X 30707200X3925 X3900
Optional: 6 axis, 4 axis, 2 axis
Comprehensive Photos Adjust Gear:2 or 3 Axis CNC has the change gear, the 4/5/6 axis CNC never have the change gear, which never need to determine and immediately management by CNC method. Hob carriage:The hob holder is used to support the hob major shaft and drive the hob mounted on the primary shaft to make vertical feed motion. The inside bearing adopts domestic popular or imported bearings with long existence. Chip Coveyor:Distinct sorts of chip conveyors are geared up with drag chain chip conveyors. At the exact same time we also provide spiral chip conveyors and magnetic chip conveyors. (The specific decision is decided by the materials of the workpiece processed by the client) Hobber:The hob is a equipment processing device whose teeth are organized in a spiral line along a cylinder or a cone. It is used to approach cylindrical gears, worm gears and other cylindrical workpieces with a gearing method. Oil mist assortment system Remark: Cooling oil unit is Freon free of charge. This is Optional Accent. LubricationIndependent of circulating lubrication method and quantitative lubrication systemBall screw and CZPT rail pair adoptsquantitative lubrication, the lubrication time interval is adjustableTool provider transmission and bearing with continuouslubricationLubrication fully trustworthy with fault detection alarm program. CNC ControllerFANUC, SIEMENS, GSK can be choosen.There are 2, 3 .4. 5. 6 axis CNC that can be option. Workpiece SampleBrass workpiece sample demo-reduce sample Certificate Packing&Transport Firm Introduction HangZhou CZPT Equipment Products Co., Ltd. is a specialist maker and buying and selling company engaged in the production and export of different kinds of machine resources this sort of like: CNC Lathe Equipment, Vertical Lathe Device, Horizontal Lathe Device, Boring Machine, Machining Center and their equipment. Considering that its institution in 2009, its products have been exported to more than twenty international locations and regions, which includes Italy, Sweden, Turkey, Russia, Saudi Arabia, the United Arab Emirates, Australia, and Mexico. With dependable item top quality and meticulous right after-revenue services, it has gained customers’ have confidence in and praise. Our Services & Strength Our service:DMTC supplies 7×24-hour on the internet pre-sale services, engineer comply with-up buy support, and logistics operation support. With a long time of comprehension of various marketplaces, engineers who have toured numerous nations for a prolonged time provide set up companies. In addition, we can assist clients productively full a series of services these kinds of as import clearance, therefore lowering customer charges in all elements.Our benefit:Advantage 1: CE, ISO certification.Gain 2: Total manufacturing tracking.Gain 3: Engineers stationed in the manufacturing unit promise the maximum good quality.Gain 4: Far more suppliers as alternatives, promise your least expensive price.Benefit 5: Revenue personnel who have been in the company for more than ten years, solution your pre-revenue / right after-income questions.Edge 6: Engineers traveling about the globe to guarantee after-product sales provider.Benefit 7: OEM, ODM manufacturing, to meet consumer requirements in all elements.Benefit 8: 5% -ten% deposit, providing you the best believe in and the minimum strain on resources.Gain 9: Minimal MOQ for only 1 unit.Benefit ten: For tiny gear (these kinds of as uninteresting machines) assured in-stock all calendar year spherical.

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.
Gear

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Gear

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Gear

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

China YK3180-6 spiral bevel gear cutting machines used gear hobbing machine gear hobbing cutter     with Good qualityChina YK3180-6 spiral bevel gear cutting machines used gear hobbing machine gear hobbing cutter     with Good quality
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